Supply Chain

Healthcare Manufacturing Leader Transforms Global Supply Chain with GenXAI’s Anaplan Solution

↑ Forecast Accuracy↓ Obsolete Stock↓ Lead Times

THE CHALLENGE

The operational gaps holding growth back.

One of the global leaders in medical device manufacturing faced critical supply chain challenges threatening operational efficiency across vascular intervention, orthopedics, diagnostics, and endo-surgery.

Forecasting Limitations: Inadequate forecasting causing planning inefficiencies

Order Management Complexity: Inability to prioritize orders, leading to consistent shortages

Inventory Imbalances: High amount of obsolete inventory alongside a high amount of working capital tied up in stock

Siloed Operations: Data availability and collection gaps, with a lack of co-ordination across departments

Extended Lead Times: High product lead times and challenges in scheduling, with a persistent gap between forecast and actual

THE GENXAI SOLUTION

How we transformed the supply chain.

A tailored Anaplan solution designed specifically for the medical device industry’s unique supply chain requirements.

Intelligent Demand Forecasting

•Data integration across the organization
•15+ forecasting algorithms with system-based forecast accuracy analysis
•Outlier corrections using statistical techniques
•Multiple what-if scenario planning

Dynamic Production & Capacity Planning

•Production planning, capacity planning, and production scheduling based on forecast and constraints
•Order prioritization and ATP (Available-to-Promise) calculation
•RM/PM allocation and dispatch planning
•Multiple plan simulation based on inventory, finance, and other drivers

End-to-End Supply Chain Visibility

•Inventory planning with optimizer utilization for best results
•Inventory replenishment, raw material and packaging material allocation
•Real-time availability of required reports

THE RESULTS

Measurable impact at enterprise scale.

↑

Real-Time Demand Forecast with Better Accuracy

↑

Improved Service Levels

↓

Reduced Obsolete Inventory & Working Capital

✓

Optimized Production & Dispatch Planning

Enterprise-Scale Impact

The solution now manages ~10,000 SKUs, ~3M annual sales transactions, and 100+ global manufacturing and distribution locations across 6 business verticals.

The GenXAI Advantage

Our specialized expertise delivered BOM explosion, revenue maximization, and allocations planning — with a better user interface and improved visualization that led to greater transparency, service level improvements, and sales uplift.

Ready to transform your operations?

Talk to a GenXAI specialist and discover what's possible for your business.

Talk to Our Team View All Case Studies